SPS was established in 1985 by metallurgists from the Indian Institute of Technology (I.I.T) with vast industrial experience. Metal forming companies worldwide have reported substantial savings and increased productivity by use of following products manufactured by SPS:
- Anti scale compound to prevent scaling, oxidation and decarburization during heat treatment, hot rolling and hot forging. Increasing yield, preventing rejections by reduced scaling and decarburisation during heat treatment, hot rolling, & hot forging.
- Hot forging die lubricants to increase hot forging die life. Environment friendly graphiteless, water soluble die lubricants to prevent pollution.
- Refractory coatings to save fuel and reduce maintenance downtime in furnace operations of hot rolling, heat treatment, hot forging, and sealed quench furnaces.
- Tapping lubricants and Broaching lubricants to increase tool life and improve tapping performance.
- Stop off compounds to enable selective gas nitriding by preventing hardening of coated areas of components during gas nitriding.
- Anti carb paste to prevent carburisation.
The Research and Development team of SPS consists of highly
experienced Metallurgists and Chemical Engineers from reputed institutes
like the Indian Institute of Technology and V.J.T.I. The quality
management system of SPS conforms to ISO 9001 as certified by DNV. These
factors ensure quality products to suit specific customer requirements
and customisations in products as required.
Noteworthy
benefits enabled by use of ESPON brand products manufactured by SPS:
1. Rejection due to
scaling of heat treated components reduced from 24% to 3% at a leading
forge shop. Shot blasting, grinding time or acid pickling after heat
treatment reduced by 60% by use of ESPON anti scale compound. At a
reputed limited Company, container load of forged components were
salvaged during re-heating. Oxidation / Scaling would have ruined
dimensional tolerance during re-heating and resulted in material scrap
if ESPON anti-scale compound was not used.
2. ESPON anti-scale
compounds have ensured substantially reduced decarburization and
improved surface finish during hot rolling. This has enabled a number of
esteemed hot rolling mills in India to consistently improve the quality
of their rolled products. Reduced scaling due to ESPON anti-scale
compounds ensures increased yield and reduced burning loss during hot
rolling and hot forging.
3. 80% increase in
forging die life confirmed by customers using indigenously manufactured
forging die lubricant. Zero pollution achieved due to switchover from
oil based and graphite based lubricants to water soluble graphiteless,
non-pigmented ESPON die lubricants manufactured by SPS.
4. Saving of furnace
oil worth Rs. 16,00,000/- achieved with investment of Rs. 2,30,000/- towards special refractory coating for use in furnace
operations in hot rolling mill.
5. Reduced tapping tool cost up
to 25% and increase in productivity of tapping and machining operation
by 58% was enabled at reputable metal working units by use of ESPON
tapping lubricants.
6. Selective gas
nitriding compound enabled complete masking from nitriding on areas of
component where hardening was to be avoided.
Testimonials from
satisfied users confirming the above mentioned benefits are available on
request.
Backed by rich
industry experience, SPS has carved a niche for itself in the metal
forming industry. SPS is a leading supplier, and in many cases, sole
supplier to a number of industry leaders like:
- Bharat Forge Ltd., India
- Kalyani Carpenter Special Steels Ltd., India.
- Thyssenkrupp Electrical Steel India Pvt. Ltd., India.
- Ferromatic Milacron India Ltd., India.
- Mishra Dhatu Nigam Ltd., India.
- Larsen & Toubro Ltd., India.
- Amtek Auto Ltd., India.
- GNA Axles Ltd., India.
- SAIL Ltd., Rourkela Steel Plant, India.
- Huta Batory Sp.z.o.o. Poland.
- Walsin Lihwa Corporation, Taiwan.
- Meinfa Joint Stock Company, Vietnam.
- Euroflow, Sharjah.
- Sidenor, Spain.
- WBT Electron,
Netherland.
SPS is one of the
fastest growing companies in their industry. This growth is possible due
to the dedicated customer-oriented approach of SPS, which ensures that
technical and service requirements of customers are met.
Mission of
SPS is to offer only those products which qualitatively and
quantitatively transform the global metal forming and metal working
industries.
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